Omron VHV5 – AI Smart Assist Code Reader

Omron VHV5 is an industrial code reader equipped with AI Smart Assist technology. Advanced artificial intelligence algorithms read with high accuracy even on surfaces with low code contrast or complex surfaces and instantly detect errors on the production line.

With its AI-supported image processing infrastructure, VHV5 not only reads code, but also automatically classifies faulty, missing or corrupt codes and sends warnings to the production line.

Highlights:

• AI Smart Assist: It minimizes error tolerance with artificial intelligence support during the code reading process.
• Real Time Code Analysis: High success rate even on surfaces with low code contrast.
• Automatic Error Classification: Broken or missing codes are reported immediately and the faulty product is separated.
• Industrial Durability: Design suitable for harsh production line conditions.

"Smart Solution for Challenging Codes: VHV5"

High Performance Code Reading Meets Compact and Smart Design

The VHV5 series is an autofocus imaging system that offers high speed and stable code reading despite its compact structure. Capable of reading industrial 1D and 2D codes stably even in the most challenging production environments, VHV5 provides maximum flexibility, especially in narrow space applications, robot arm assemblies and variable product structures.

📌 Flexible Distance Sensing with Auto Focus

Thanks to the advanced autofocus system, the need for manual readjustment at varying product heights or distances is eliminated. VHV5 automatically adapts to product changes and determines the optimal focal plane each time. In this way, maximum productivity is achieved with minimum downtime.

🔍 Read Challenging Codes Safely

With its high-resolution CMOS sensor and optimized lens system, it safely reads even faint, damaged, low-contrast or contaminated barcodes and DataMatrix codes. Intelligent image processing algorithms minimize misreading rates.

⚙️ Smart Auto Adjustment Feature (AI Smart Assist)

The exposure time, light level and imaging parameters of the code reader are automatically optimized. Stable performance continues without manual intervention, even during product transitions or changes in light conditions. This feature provides great convenience in complex production lines.

Smart Assist is a powerful new feature introduced with WebLink 4.0.

This Smart Processing Mode, which can be activated with a single button, leverages the power of

• Automatically applies the correct filters and settings: When Smart Assist is activated, the system automatically detects the code type and the problem encountered. It then automatically activates the advanced parameters and image enhancement filters required for analysis. In this way, the need for expert user knowledge and long, tedious installation/testing processes become a thing of the past.

🧩 Easy Integration, High Compatibility

• Communication Protocols: System integration is fast and easy with standard interfaces such as Ethernet Profinet, TCP/IP, RS-232.
• Software: Easy configuration, viewing and diagnostic support via web interface.
• Dimension: Measuring just 44 x 42 x 47 mm, it is the ideal solution for applications with space constraints.
• Protection Class: Thanks to its IP67 protection, it works safely in dusty and humid environments.

Make a difference in your production lines with compact design, automatic focusing and superior reading ability.

Intelligent Code Management with AI Integration

VHV5 + AI Smart Assist with the combination;

• Readability and accuracy of codes are constantly monitored by AI
• Erroneous or missing codes are immediately classified and an alert is sent to the production line.
• Operator intervention is minimized, making the process faster and more reliable
• Data is automatically synchronized with ERP/MES systems

Technical Specifications (Omron VHV5)

📦 Product Features

🔍	Auto Focus	Focus adjustment is automatically optimized during product transitions.
🧠	Intelligent Image Processing	It reads even dirty, faint, low-contrast codes with high accuracy.
🧩	Easy Integration	Fast connection to any system with Ethernet Profinet, TCP/IP, RS-232 support.
⚡	High Speed ​​Reading	Lag-free performance even on fast moving lines with 80 fps.
💧	IP67 Protection	It works safely in dusty and humid environments.
📐	Compact Design	With its size of 44x42x47 mm, it fits even the narrowest spaces.

Technical Specifications

Feature	VHV5-Standard	VHV5-HighRes
Sensor	2.3MP CMOS	5.0MP CMOS
focus	Motorized Automatic	Motorized Automatic
Reading Speed	80fps	40fps
Code Support	1D, 2D, DPM, QR, DataMatrix	1D, 2D, DPM, QR, DataMatrix
Lighting	Built-in LED (Red, White)	Built-in LED (Red, White)
Contact	Ethernet Profinet, TCP/IP, RS-232	Ethernet Profinet, TCP/IP, RS-232
Protection Class	IP67	IP67
Working Distance	50–2000mm	50–2000mm
Dimension	44 x 42 x 47mm	44 x 42 x 47mm